What Is a Flow Wrapping Machine?
A flow wrapping machine is an automated packaging system that wraps individual products in flexible packaging film. The machine forms a seal along the length of the pack and seals at both ends to create a closed package.The finished format is usually described as a pillow pack.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for production lines that require fast and consistent packaging.How Does Flow Wrapping Machinery Work?Automatic flow wrapping equipment uses a continuous roll of flexible film to package products quickly and consistently.1. Automatic Product FeedingProducts enter the wrapping section through an automatic conveyor or feeding arrangement.2. Film FormingThe machine guides the film around each product during the packaging process.3. Longitudinal SealingA longitudinal seal joins the film beneath or above the product, forming a continuous tube.4. End Sealing and CuttingThe machine creates end seals and then separates each pack from the film web.5. Pack ExitThe completed pillow pack leaves the machine ready for storage, transport or retail display.Why Use a Flow Wrapping Machine?Businesses often choose flow wrapping machines when they need faster production and repeatable packaging results.High Production SpeedsDepending on the machine model and product dimensions, a flow wrapper may package several thousand items each hour.Repeatable Pack PresentationProducts pass through the same controlled sealing process. This can help keep retail packs neat and recognisable.Lower Operator RequirementsAn automated system reduces hands-on work throughout the wrapping process. Staff can therefore spend less time on repetitive packaging work.Protection During Storage and TransportA closed flow-wrapped pack provides protection from dust, damp conditions, contamination and physical contact during warehousing, handling and delivery.Packaging for Different ProductsCurrent flow wrapping systems can handle a broad selection of product dimensions, shapes and film types.Which Products Can Flow Wrapping Machinery Package?Flow wrapping machinery can be used for many food and non-food products.Typical applications include: Biscuits Cakes, bread products and other bakery goods Sweets, chocolate bars and confectionery Fresh produce Selected frozen products Medical devices Pharmaceutical goods Personal care products Domestic and consumer products Hardware components Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.Flow Wrapping Film OptionsDifferent film materials can be used according to the packaging requirements.Common materials include: BOPP film Polyolefin packaging film Polyethylene film PET film The most suitable film depends on the product, required shelf life, desired presentation and production environment.Should Your Business Move to Automatic Flow Wrapping?Companies often adopt flow wrapping machinery when hand packaging can no longer keep pace with demand.A flow wrapping machine may be suitable if: Production volumes continue to increase Manual packaging slows the production line get more info Packaging quality varies between operators Greater consistency is required Manual packaging is becoming more expensive Automatic packaging can improve productivity while maintaining consistent pack quality.What Features Should You Look for in Flow Wrapping Machinery?The correct machine should be chosen according to the product and production requirements.Useful machine features include: Maximum production speed Supported product dimensions Fast and straightforward changeovers Photocell registration for printed films Integrated date or batch coding Compatibility with automatic feeding systems Clear operator controls Consistent and dependable seals Your product range, packaging volume and projected demand should guide the final machine specification.Flow Wrapping Versus Shrink WrappingAlthough both methods use flexible film, the packaging processes are different.A flow wrapping machine forms a sealed pillow pack from a continuous roll of film.A shrink wrap machine surrounds the product with shrink film before applying heat to tighten the material.The choice will depend on the desired pack format, the product and how it will be stored or transported.Can Flow Wrapping Machinery Be Added to an Existing Production Line?In many cases, yes. Current flow wrappers may be installed as part of an established production system.Integration options commonly include automatic product feeders, conveyors and label applicators. This allows manufacturers to raise production capacity without replacing every existing system.Why Choose Kempner for Flow Wrapping Machines?Kempner UK has more than 50 years of experience supplying packaging machinery and materials throughout the UK.Its range includes horizontal and vertical flow wrapping systems for food and non-food products.Systems may include printed-film controls, coding equipment and layouts adapted to individual applications.The company offers installation, start-up support, servicing and continued technical help. These services can help businesses maintain reliable packaging performance.Flow Wrapping Machine FAQsWhat Is a Flow Wrapping Machine Used For?A flow wrapping machine wraps separate products in flexible packaging film and produces closed pillow-shaped packs. These packs can provide protection during handling, distribution and display.Can Food Be Packaged with a Flow Wrapper?Yes. Flow wrapping is widely used for many bakery, confectionery, snack and fresh-food applications. It provides secure and hygienic packaging.Can Flow Wrapping Machinery Package Non-Food Products?Yes. Manufacturers use flow wrapping machinery for a range of healthcare, industrial and consumer products.How Fast Can Flow Wrapping Machines Operate?The production rate varies according to product dimensions and machine specification. Many high-performance machines can package thousands of individual items each hour.